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Line a 13x9 pan with foil and then spray it with cooking spray or an oil mister. Set aside.
In a 2qt heavy saucepan, combine brown sugar, sweetened condensed milk, butter, and corn syrup. Bring to a boil over medium heat.
Cook & stir until the candy thermometer reads 248 degrees (firm ball stage). This should take about 25-30 minutes depending on the BTU's of your stove. Don't turn the heat higher to rush the process.
Remove from heat and carefully stir in the vanilla extract.
Carefully pour the caramel into the prepared pan. Move quickly as it will firm up fast.
Let cool completely before pulling out of the pan by any overhanging foil. Cut into squares and wrap individually with parchment paper.