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Place popcorn into a roasting pan or large baking pan. Set aside.
Combine butter, sugar, salt and karo syrup in a medium sauce pan and heat over med-high heat. When bubbly, set timer for 5 minutes and boil, stirring constantly.
Remove from heat and add baking soda. Stir.
Pour over popped corn and stir to coat evenly.
Bake at 200 degrees, stirring every 15 minutes, for 1 hour. Pour out onto waxed paper and cool.